Efficiency of logistics tugger trains.
How to achieve better performance at lower costs?
The intralogistics systems that we design using the tugger train concept are based on the so-called milk-run principle. What does it consist of? A fixed route is developed for the delivery and collection of goods, with the end and beginning at the same place. Moving around a closed loop, one tugger train completes several steps in the process in a single run.
By transferring this concept to intralogistics, we facilitate the work of production plants and warehouses.
- A material flow process is smoother;
- Deliveries by tugger trains are more frequent, but in smaller batches;
- Components are delivered to the stations by tugger trains exactly when they are needed;
- Elimination of empty runs – materials can be delivered to various stations in a single run;
- Time and cost savings – what is transported three times with a forklift can be transported in a single run on a tugger train.
Comparison of running systems
Flextrack®
Flextrack® is Atres’ proprietary driving system, thanks to which our customers use logistic trains even in narrow corridors.
Advantages:
- Perfect tracking when attached to a train – as in the 4-wheel steering system
- Suitable for narrow transport routes
- Easy to maneuver when unhooked – as in the inverted drawbar system
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Classic system - front drawbar
Advantages:
- Easy to maneuver when unplugged
Cons:
- Non-perfect tracing – each wagon traces on its own
- Needs wide corridors
Inverted drawbar
Advantages:
- More accurate tracking than with a straight drawbar
- Swivel front wheels, fixed rear wheels – easy to maneuver when unfastened
Cons:
- Non-perfect tracing – each wagon traces on its own
4-wheel steering system
Advantages:
- Perfect tracing
- Suitable for narrow transport routes
Cons:
- Difficult to manoeuvre when unplugged
A logistic tugger train has significant advantages over a forklift truck.
TUGGER TRAIN
- many times greater transport efficiency – one tugger train will do the job
- several carts at the same time
- elimination of empty runs
- possibility of combining various tugger trains into sets, minimizing the necessary vehicles
- flexibility and easy adjustment to production needs
- safety and less traffic
- simple operation, no additional qualifications and permissions required to run a tugger train
FORKLIFT
- low transport efficiency
- high wastage in transport
- no possibility of combining vehicles and low level of adaptation to the specificity of the loading
- increased traffic on transport routes and loading areas
- high risk of accidents and collisions
- only authorized drivers can be forklift operators
How much do you gain with a tugger train? A calculation is simple.
Buying forklift trucks that will work 24/7 is a huge investment. Their maintenance is also very expensive. To achieve the same capacity as with a tugger train system, you need more vehicles and more staff.
The cost of buying a tugger train necessary to achieve the same capacity is a fraction of the cost of buying and maintaining an entire fleet of forklift trucks. One tugger train can consist of several wagons, so more goods than a forklift truck. At the same time, it reduces the number of staff needed.
When comparing the 5-year service life of both solutions, the milk-run is 5 times cheaper. Even with a small intralogistics system, you can save up to several hundred euros in the first year after the change!
Do you want to save on your intralogistics fleet?
Fill in the form. We will show you how to do it.
